Core Capabilities
Advanced CompositeMolding
Aerospace-grade carbon fiber and composite manufacturing using advanced molding techniques for maximum strength-to-weight performance.
Autoclave Curing
Aerospace-grade quality
Custom Layups
Optimized fiber orientations
Temperature Control
±2°C accuracy
Manufacturing Processes
Multiple composite fabrication methods for different performance and cost requirementsPrepreg Layup & Autoclave
Highest quality for aerospace and racing applications
Process Steps
1.Material preparation
2.Hand layup
3.Vacuum bagging
4.Autoclave cure at 250°F, 85 PSI
5.CNC trimming
Key Benefits
Maximum mechanical properties
Minimal voids (<2%)
Excellent surface finish
Repeatable quality
Wet Layup & Oven Cure
Cost-effective for prototypes and low-volume production
Process Steps
1.Fabric preparation
2.Resin infusion or hand layup
3.Vacuum consolidation
4.Oven cure at 180°F
5.Post-cure finishing
Key Benefits
Lower tooling costs
Design flexibility
Quick turnaround
Good mechanical properties
Compression Molding
High-volume production of flat or simple curved parts
Process Steps
1.Pre-cut fabric layers
2.Resin application
3.Heated compression
4.Cure under pressure
5.Part extraction
Key Benefits
Excellent surface both sides
High fiber content
Consistent thickness
Production volumes
Resin Transfer Molding (RTM)
Complex shapes with excellent cosmetics
Process Steps
1.Dry fiber preform
2.Mold closure
3.Resin injection
4.Cure at temperature
5.Demold & finish
Key Benefits
Class-A surfaces
Net shape capability
Reduced labor
Medium volumes
Fiber Reinforcements
Wide range of fiber types for optimized performance
Fiber Type
Modulus
Tensile Strength
Typical Applications
Standard Modulus Carbon
230 GPa
3,500 MPa
General purpose, cost-effective
Intermediate Modulus Carbon
290 GPa
4,000 MPa
Racing, performance cycling
High Modulus Carbon
440 GPa
4,500 MPa
Aerospace, ultra-lightweight
E-Glass Fiberglass
72 GPa
3,400 MPa
Cost-effective reinforcement
S-Glass Fiberglass
87 GPa
4,600 MPa
High strength applications
Kevlar (Aramid)
124 GPa
3,600 MPa
Impact resistance, toughness
Resin Matrix Systems
High-performance resin systems for different cure requirements
Epoxy120-180°C General purpose, excellent properties
Vinyl Ester80-120°CChemical resistance, marine
Polyester60-80°CCost-effective, moderate properties
Phenolic150-200°CFire resistance, aerospace
Facilities & Equipment
Autoclave
Chamber Size2000 x 1000 x 600mm
Max Temperature200°C (392°F)
Max Pressure100 PSI (7 bar)
Control Accuracy±2°C / ±1 PSI
Additional Equipment
CNC Trimming Router5-axis for edge finishing
Vacuum SystemMulti-zone vacuum control
Climate Control20°C ±2°C, 40-60% RH
NDT EquipmentUltrasonic C-scan inspection
Quality Assurance & Testing
Non-Destructive Testing
Ultrasonic C-scan
Visual inspection
Tap testing
Thermography
Non-Destructive Testing
Tensile testing (ASTM D3039)
Flexural testing (ASTM D790)
Compression (ASTM D3410)
ILSS testing
Non-Destructive Testing
Cure cycle monitoring
Void content analysis
Fiber volume fraction
Dimensional inspection
