Custom Components

CustomAssemblies & Kits

Multi-material assemblies combining CNC-machined metal, injection-molded PEEK/PEI, and trimmed carbon fiber into ready-to-install components — from prototype to low-volume production.

50-500 Unitsper Run
3+ Materialsper Assembly
100% TestedQC Inspected

Turnkey Solutions

Complete kits ready to install

Multi-Material Assembly

Metal, plastic, composite integration

100% QC Inspection

Every assembly fully tested

Assembly Solutions

Comprehensive assembly services across multiple material systems

Precision Mechanical Assemblies

Multi-component systems requiring tight tolerances and exact alignment

Typical Applications

Bicycle drivetrain systems

Suspension linkages

Steering assemblies

Gear mechanisms

Composite & Metal Hybrid Assemblies

Integration of carbon fiber and metal components for lightweight, high-strength structures

Typical Applications

Bicycle frame assemblies

Drone arm structures

Motorsport body panels

Structural reinforcements

Electro-Mechanical Assemblies

Integration of mechanical housings with sensors and electronic components

Typical Applications

Sensor mounting systems

Smart component housings

Control modules

Actuator assemblies

Assembly Services

Comprehensive assembly services across multiple material systems
Precision Mechanical AssembliesMulti-component systems requiring tight tolerances and exact alignment
Bicycle drivetrain systems
Steering assemblies
Suspension linkages
Gear mechanisms
Composite & Metal Hybrid AssembliesIntegration of carbon fiber and metal components
Frame assemblies
Drone arm structures
Aero components
Structural reinforcements
Electro-Mechanical AssembliesIntegration of electronic and mechanical components
Sensor mounting systems
Control modules
Actuator assemblies
Smart component housings

Quality Assurance

From component manufacturing to final delivery
ISO 9001:2015-1Certified quality managementISO 9001
TraceabilityFull serial trackingTraceability
Inspection100% CMM verificationInspection
DocumentationComplete assembly recordsDocumentation
TestingFunctional & dimensionalTesting

Assembly Process

From component manufacturing to final delivery
01Component MfgPrecision manufacturing of all parts
――
02InspectionIncoming quality control
――
03AssemblySystematic integration
――
04TestingFunctional validation
――
05PackagingProtected delivery
――

Why Choose DHT for Assembly?

Single-Source SolutionWe manufacture and assemble all components in-house, ensuring perfect integration and accountability.
Reduced Lead TimeParallel manufacturing and just-in-time assembly minimize total project duration.
Cost OptimizationDesign for assembly consultation reduces part count and simplifies installation.
Quality Guarantee100% functional testing with complete documentation and traceability.

Assembly Capabilities

Assembly Complexity50-500 units per run
Torque Control±2% accuracy
Press-Fit ForceMonitored & recorded
Adhesive CureTemperature controlled
Batch TrackingSerial number system
DocumentationFull assembly records
PackagingCustom protective kits

Ready for a Ready-to-Install Multi-Material Assembly?

Send us your CAD and assembly specs — we'll quote component fabrication and integration within 24 hours.Get Started

Get Quote

Contact Our Engineer 

Get Product Catalog