Custom Components
High-PerformancePlastic Parts
Engineering-grade thermoplastic components optimized for durability, dimensional stability, and weight reduction in demanding applications.Engineering-grade thermoplastic components optimized for durability, dimensional stability, and weight reduction in demanding applications.
High-Temp Materials
High-Temp Materials / Up to 260°C continuous
Complex Geometries
Complex Geometries / Overmolding & insert molding
Micro Precision
Micro Precision / Parts down to 0.5g shot weight
Engineering-Grade Resins
We work with high-performance thermoplastics designed for demanding sports applicationsPEEK (Polyetheretherketone)
260°C continuous
Key Properties
Exceptional strength & stiffness
Chemical resistant
Low friction coefficient
Wear resistant
Applications
eBike drivetrain gears • High-load bushings • Sensor housingsPEI (Ultem)
170°C continuous
Key Properties
High heat deflection
Excellent flame resistance
Dimensional stability
Chemical resistant
Applications
Drone frames • Waterproof electronics enclosures • Thermal barriersPA (Nylon 6/66, Glass-filled)
90–110°C continuous
Key Properties
High impact strength
Excellent wear resistance
Low friction
Impact resistant
Applications
Gear housings • Structural brackets • Wear padsMolding Processes
Advanced injection molding techniques for complex component requirements
Injection MoldingHigh-volume production with excellent repeatability
10-1000g shot weight
Multi-cavity tooling
Hot runner systems
Precision gate design
OvermoldingMulti-material components for enhanced functionality
TPE soft-touch grips
PEEK overmolding
Metal insert overmolding
Color combinations
Insert Molding Precision placement of metal inserts during molding
Threaded inserts
Stainless steel inserts
Reinforcement elements
Reduced assembly
Micro MoldingMiniature components with micron-level features
Parts < 1g
Tight tolerances
Precision gears & bushings
Miniature structural parts
Technical Specifications
Our injection molding equipment and expertise enable production of high-precision plastic components with excellent repeatability and minimal variance.
Shot Weight Range0.5g - 1000g
Tolerance±0.002" - ±0.005"
Min Wall Thickness0.030" (0.75mm)
Max Part Size400mm x 300mm x 200mm
Cycle Time15-120 seconds
Production Volume100 - 100,000+ units
In-Process QCReal-time monitoring of critical parameters
CMM InspectionDimensional verification to ±0.025mm
Surface FinishingTexturing, polishing, painting, printing
Ultrasonic WeldingHermetic sealing and assembly
Pad PrintingMulti-color logos and markings
Clean Room AssemblyClass 10,000 (ISO 7) environment available
Design for Manufacturability
Key considerations for optimizing your plastic component designsWall Thickness0.75mm - 3.8mmUniform thickness reduces warpage
Draft Angle1° - 3° Facilitates part ejection
Rib Thickness60% of wall Prevents sink marks
Corner Radius0.5 x wall min Reduces stress concentration
